Impianti di aspirazione fumi | F.T.A. srl

PURIFIERS

Why invest in a fume extraction system?

The fumes produced by industrial processing can affect people’s health and safety. For example, in industrial laser cutting systems, the laser processes generate dangerous vapours, gas, particles or aerosol, depending on the type of laser and services. Local and international legislation on health and safety (like COSHH, NIOSHH, OSHA etc.) states that it is the employer’s responsibility to preserve the health, well-being and safety of their employees.
Many types of dust and fumes are extremely dangerous for human health if inhaled. Continuous exposure, even to small amounts of fumes and fine dust, can cause asthma attacks or other respiratory diseases. This is why it is vital to invest in a high-performance fume extraction system.

FTA S.r.l. fume extraction systems will enable you to:
  • Protect employees’health;
  • Obtain a system that complies with the current legislation on health and safety such as OSHA, NIOSH COSHH, MAK and AFNOR;
  • Increase production speed;
  • Reduce complaints by workers because of smells, dust and vapours;
  • Avoid possible costs from requests for compensation of health;
  • Reduce the time and cost of cleaning laser lenses, transporters, guards, welders and other equipment;
  • Reduce product contamination;
  • Provide a better work environment;
  • Reduce down times.

F.T.A. purifiers have been designed around reverse flow operation. As the contaminated air enters the filter chamber, the speed is drastically reduced enabling larger particles to fall to the bottom. Smaller, lighter particles are held in the folds of the filter which enables use of the larger particulate to fall from the filter surfaces into the drop-out chamber in the filter housing bringing greater efficiency and much longer life to the filter area.

DP series purifiers
  • DP-400 / DP-400c
    Data sheet for Multi-stage Fume Purifier DP400/DP-400c

    Size: 380 x 625 x H = 1065 mm
    Weight: 75 kg
    Paint: TEXTURED RAL 9002
    Diam. outlet: 150 FLEXIBLE HOSE ATTACHMENT
    Diam. extraction: 100 FLEXIBLE HOSE ATTACHMENT
    Motor fan unit:
    NOMINAL CAPACITY Qn 400 m3/hr
    TOTAL PRESSURE Δt = ~ 115 mm H2O
    INSTALLED POWER Ni = 0.37 kW
    DP-400 fittings: Mono 220 PLUG, 50 HZ WITH 3 m POWER CABLE, WITHOUT PRESSURE SWITCH AND COUNTER
    DP-400C fittings: Mono 220 PLUG, 50 HZ WITH 3 m POWER CABLE, WITH DIFFERENTIAL PRESSURE SWITCH WITH DISPLAY TO CHECK FILTER BLOCKAGE, COUNTER
    Typical applications: Marking on metal and alloys, thermoplastic materials excluding PVC

  • DP-800/ DP-800C
    Data sheet for Multi-stage Fume Purifier DP-800

    Size: 625 x 680 x H = 1210 mm
    Weight: 118 kg
    Paint: TEXTURED RAL 9002
    Diam. outlet: 150 FLEXIBLE HOSE ATTACHMENT
    Diam. extraction: 100 FLEXIBLE HOSE ATTACHMENT
    Motor fan unit with 3 turbo-blowers:
    NOMINAL CAPACITY Qn 800 m3/hr
    TOTAL PRESSURE Δt = ~ 330 mm H2O
    INSTALLED POWER Ni = 1.5 kW
    DP-800 fittings: Three phase 380 PLUG, 50 HZ WITH 3 m POWER CABLE, WITHOUT PRESSURE SWITCH AND COUNTER
    Fittings DP-800C: Three phase 380 PLUG, 50 HZ WITH 3 m POWER CABLE, WITH DIFFERENTIAL PRESSURE SWITCH WITH DISPLAY TO CHECK FILTER BLOCKAGE, COUNTER
    Typical applications: Marking on metal and alloys; thermoplastic materials excluding PVC.

  • DP-1200
    Data sheet for Multi-stage Fume Purifier DP-1200

    Size: 800 x 800 x H = 1400 mm
    Weight: 135 kg
    Paint: TEXTURED RAL 9002
    Diam. outlet: 200 FLEXIBLE HOSE ATTACHMENT
    Diam. extraction: 150 FLEXIBLE HOSE ATTACHMENT
    Motor fan unit:
    NOMINAL CAPACITY Qn 1200 m3/hr
    TOTAL PRESSURE Δt = ~ 330 mm H2O
    INSTALLED POWER Ni = 2.2 kW
    Fittings: FIVE-POLE 400 V 3 phase PLUG, 50 HZ, 3 m POWER CABLE, WITH DIFFERENTIAL PRESSURE SWITCH WITH DISPLAY TO CHECK FILTER BLOCKAGE, HOUR COUNTER
    Typical applications: Marking on metal and alloys, thermoplastic materials excluding PVC, centralised systems with different markers.

Series DE-L Purifiers
  • DE-L-20
    Data sheet for Brushless Multi-stage Fume Purifier DE-L-20

    Size: 400 x 400 x H = 850 mm
    Weight: 38 kg
    Paint: TEXTURED RAL 9002
    Diam. outlet: 80 FLEXIBLE HOSE ATTACHMENT
    Diam. extraction: 60 FLEXIBLE HOSE ATTACHMENT
    Motor fan unit:
    NOMINAL CAPACITY Qn 300 m3/hr
    TOTAL PRESSURE Δt = ~ 1600 mm H2O (1.6 mm bar)
    INSTALLED POWER Ni = 1.2 kW
    Fittings:  400 V 3 phase PLUG WITH 3 m POWER CABLE, WITH DIFFERENTIAL PRESSURE SWITCH WITH DISPLAY TO CHECK FILTER BLOCKAGE AND HOUR COUNTER WITH BRUSHLESS MOTORS FOR DEMANDING APPLICATIONS
    Typical applications: Marking, cutting, rubber stamp incisions, PMMA, synthetics, paper etc. excluding PVC.

  • DE-L-40/DE-L-40b
    Data sheet for Multi-stage Fume Purifier DE-L-40/DE-L-40b

    Size: 380 x 625 x H =1065 mm
    Weight: 90 kg
    Paint: TEXTURED RAL 9002
    Diam. outlet: 150 FLEXIBLE HOSE ATTACHMENT
    Diam. extraction: 100 FLEXIBLE HOSE ATTACHMENT
    Motor fan unit with 2 turbo-blowers:
    NOMINAL CAPACITY Qn 400 m3/hr
    TOTAL PRESSURE Δt = ~ 1600 mm H2O (1.6 mm bar)
    INSTALLED POWER Ni = 2 × 1.2 kW single phase
    DE-L-40 fittings:  220 V 3 phase PLUG, 50 HZ WITH 3 m POWER CABLE, WITH DIFFERENTIAL PRESSURE SWITCH WITH DISPLAY TO CHECK FILTER BLOCKAGE AND COUNTER
    Typical DE-L-40 applications: Minimum laser power, marking and etchings on glass, metal and thermoplastic materials excluding PVC
    DE-L-40b fittings: Mono phase 220 PLUG WITH 3 m POWER CABLE, WITH DIFFERENTIAL PRESSURE SWITCH WITH DISPLAY TO CHECK FILTER BLOCKAGE AND COUNTER WITH BRUSHLESS MOTORS FOR DEMANDING APPLICATIONS.
    Typical DE-L-40b applications: The DE-L40b is differentiated from the DE-L 40 by the motor fan unit consisting of brushless motors for demanding applications and continuous operation.

  • DE-L-60/DE-L-60b
    Data sheet for Multi-stage Fume Purifier DE-L-60/DE-L-60b

    Size: 625 x 680 x H = 1210 mm
    Weight: 118 kg
    Paint: TEXTURED RAL 9002
    Diam. outlet: 150 FLEXIBLE HOSE ATTACHMENT
    Diam. extraction: 100 FLEXIBLE HOSE ATTACHMENT
    Motor fan unit with 3 Turbo-blowers:
    NOMINAL CAPACITY Qn 600 m3/hr
    TOTAL PRESSURE Δt = ~ 1600 mm H2O (1.6 mm bar)
    INSTALLED POWER Ni = 3 × 1.2 kW
    DE-L60 fittings: FIVE-POLE 400 V 3 phase PLUG, 50 HZ WITH 3 m POWER CABLE, WITH DIFFERENTIAL PRESSURE SWITCH WITH DISPLAY TO CHECK FILTER BLOCKAGE AND HOUR COUNTER
    DE-L60b fittings: FIVE-POLE 400 V 3 phase PLUG WITH 3 m POWER CABLE, WITH DIFFERENTIAL PRESSURE SWITCH WITH DISPLAY TO CHECK FILTER BLOCKAGE AND HOUR COUNTER WITH BRUSHLESS MOTORS FOR DEMANDING APPLICATIONS
    Typical applications: Max power stage, rubber on stamps, PMMA, synthetics, paper etc. excluding PVC.

  • DE-L-80/DE-L-80b
    Data sheet for Multi-stage Fume Purifier DE-L-80/DE-L-80b

    Size: 625 x 680 x H = 1315 mm
    Weight: 135 kg
    Diam. outlet: 200 FLEXIBLE HOSE ATTACHMENT
    Diam. extraction: 150 FLEXIBLE HOSE ATTACHMENT
    Motor fan unit with 4 turbo-blowers:
    NOMINAL CAPACITY Qn 800 m3/hr
    TOTAL PRESSURE Δt = ~ 1600 mm H2O (1.6 mm bar)
    INSTALLED POWER Ni = 4x 1.2 kW
    De-L-80 fittings: 400 V 3 phase PLUG, 50 HZ WITH 3 m POWER CABLE, WITH DIFFERENTIAL PRESSURE SWITCH WITH DISPLAY TO CHECK FILTER BLOCKAGE AND HOUR COUNTER
    De-L-80b fittings: 400 V 3 phase PLUG WITH 3 m POWER CABLE, WITH DIFFERENTIAL PRESSURE SWITCH WITH DISPLAY TO CHECK FILTER BLOCKAGE AND HOUR COUNTER WITH BRUSHLESS MOTORS FOR DEMANDING APPLICATIONS
    Typical applications: Marking, cutting, incisions with work tables of about 700 × 1000, rubber for stamps, PMMA, synthetics, paper etc. excluding PVC.

Multi-Box series purifiers
  • Multi-Box
    Data sheet for Multi-Box 2 x 2 purifier

    Size: 1200 x 1200 x H = 2080 mm
    Weight: 350 kg
    Paint: TEXTURED RAL 9002
    Motor fan unit with 3 turbo-blowers:
    Centrifugal motor fan incorporated
    CAPACITIES from 1,000 to 6,000 m3/hr
    Fittings: FIVE-POLE 400 V 3 phase PLUG, 50 HZ WITH 3 m POWER CABLE, WITH DIFFERENTIAL PRESSURE SWITCH WITH DISPLAY TO CHECK FILTER BLOCKAGE AND COUNTER
    Typical applications: Marking on metal and alloys, thermoplastic materials, centralised systems with different markers.

Pre-filters
  • PRE-FILTRATION SYSTEMS

    The filter-separator cartridge is specially designed to considerably extend the useful life of a downstream extraction and filtering system. The system is fitted with washable filter cartridges that allow the accumulation of dust to remove from the filter with jets of compressed air. Thus the device is specially suitable for applications where large amounts of dry dust are extracted. The optional cleaning control unit also allows the system to be flexibly integrated into the overall system. A pre-coating of the filter cartridges also enables glutinous substances, like those produced during the laser processing of plastics, wood and rubber, to be extracted.

    Applications
    • Laser treatment (in some cases in combination with pre-coating);
    • Mechanical processing (grinding, deburring, milling, drilling and cutting);
    • Transfer of materials, packaging and transport processes;
    • Decentralised set-up for multiple work stations.
    Operating principle

    The contaminated air is accumulated by the collection unit (extraction hood, extraction arm, hose etc.) and conveyed directly or through a flexible hose in the pre-filter separator cartridge. The dust particles are filtered by washable filter cartridges in the pre-filter cartridge and are cleaned by jets of compressed air integrated through an automatic cleaning system. The filtering particles are collected in a dust collector for easy disposal. If necessary, a bag for the dust can be inserted for low contamination disposal. The air is subsequently conveyed into an appropriately sized extraction and filtering system.